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Plastic products
for automotive industry



Plastic products
for automotive industry

Products

Air ducts, spoilers, expansion tanks, windscreen washer bottles, separators
Parts produced by 3 D blow molding process
Parts produced by sequential blow molding process
Plastic fuel tanks & plastic filler pipes


 Air ducts, spoilers, expansion tanks, windscreen washer bottles, separators

The above parts are regarded as traditional plastic blow molded parts in automotive sector, our equipment is used for the production of similar parts practically for all leading automobile producers.

 Parts produced by the three-dimensional blow molding

Advantages of the above parts:
- seamless production
- less force for closing is required
- lower consumption of human labor for flash elimination
- improved wall thickness distribution
- lack of seam contributes to the increase in the part service life

These parts are suitable for usage in the under hood space since they are able to withstand temperatures of up to 160°C

 Parts produced by sequential blow molding technology

One part is composed of various materials

A part manufactured by a conventional process consists of 23 components & requires 24 assembly operations.

A part produced by the sequential blow mold technology is composed of 7 components & requires 8 assembly operations.

 Plastic fuel tanks & plastic filler pipes

In modern automotive industry most automobile producers make use of plastic fuel tanks.

Since 1969 when we had produced the first plastic fuel tank for a rally version of Porsche 911 which in 1974 was for the first time employed in mass-produced vehicles we have become & remain the indisputable leader in this area, currently about 200 of our fuel tank production lines are effective worldwide.

Plastic fuel tanks offer the following advantages:

- lighter weight (up to 50%) with respect to a steel tank
- lack of corrosion
- provide a larger tank volume
- ensure a higher degree of passive safety
- feature a more flexible geometric configuration thus saving space in a car for a fuel tank

Several technologies for the production of fuel tanks are available

Single-layer fuel tanks – in order to comply with fuel permeability standards single-layer fuel tanks must be coated with fluorine.

Single-layer plastic tanks with the addition of polyamide sela - based material – a single-layer tank is produced from polyethylene with the addition of selar.

Six-layer fuel tanks – the most advanced technology which has lately gained a wide popularity – complies with all up-to-date ecological requirements in terms of fuel permeability which is achieved due to the application of a barrier layer made of a special material, EVOH.




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