High performance – at an unbeatable price

With its XS 211 / XS 321 machining center concept, MAG Powertrain is setting a new standard in the field of "lean" production. Our engineers have developed a manufacturing concept to meet the highest technological requirements at the lowest cost.

The result is a machining center with well trusted quality at an unbeatably low price. The XS 211 / XS 321 machine design is based on the a modular machine concept. This guarantees that every machine can be constructed individually to meet a customer’s requirements. Whether aluminum, steel or grey cast iron machining, the XS 211 / XS 321 is the right solution for your manufacturing process.

The machine concept is designed for medium to high volume manufacturing. A special feature of the XS series is that of system integration. The advantage is that, with different automation interfaces, XS machining centers can be easily integrated into existing production systems.

Advantages of the XS 211 / XS 321
  Very low initial investment costs
  Utilization of well-proven machine components
  Machines easy adapt to customer requirements
  Very compact design for minimum floor space requirements
  Excellent accessibility for maintenance and service
  Modular machine structure provides maximum design flexibility
  Extreme rigid column design with vertical X/Y slide
  Direct drive NC table
  Siemens, Bosch Rexroth or Fanuc controls available
  Flexible automation concepts provisions (front and top loading)
  Three point machine levelling location for fast, simple installation
  Start-up in shortest time

X-axis
XS 211: 630 mm
XS 321: 800 mm
Y-axis
XS 211: 630 mm
XS 321: 710 mm
B-axis
XS 211: Ø 525 mm
XS 321: Ø 630 mm
Z-axis
XS 211: 710 mm
XS 321: 800 mm

To the point

Machine structure Highly accurate roller bearing guideways for the X, Y, and Z axes are mounted on the machine bed, the column, and the cross slide. Positional measurement is achieved by direct measuring systems in all axes. A NC rotary table (B axis) mounted on the Z axis is designed for rotation through 360,000 x 0,001°. This rotary table can be hydraulically clamped in each position. Its angular position is measured by a direct measuring system. The disc-type tool magazine is designed to hold up to 40 tools (HSK – A63) and is loaded with tools via the working spindle. The working spindle can be optionally equipped with sensors for temperature monitoring.

Modules for maximum flexibility
The XS-Series is completely modular and comprises various tool magazine versions, spindles and loading concepts. In this way, the machine design can be optimized to meet customer requirements. Furthermore, the possibilities for retooling the various modules guarantees a sound investment.

Excellent accessibility

Flexible loading

Differing automation interfaces, protocols and procedures were actively considered during the development of the XS 211 / XS 321, resulting in flexible and accurate adjustment of system modules to suit customer requirements.

Automatic front loading from the conveyor
The simple, economical automatic front loading system is characterized by the shortest loading times as well as low capital outlay. The modular concept of the XS 211/ XS 321 machining centers provides for an integral tool changer to be incorporated into the machines. The procedure for a tool change is similar to that of a pallet changer. Instead of pallets, only workpieces are inserted directly into the fixture mounted on the machine by means of rotating or swiveling equipment. The supply of workpieces is executed parallel to the primary processing time. In this case, a tool changer takes the workpiece automatically from the roller conveyor. By a simple infeed movement of the rotary table (Z axis) the workpieces are handed over directly to the fixture of the machine by the changing mechanism. This ensures highest availability with maximum production accuracy.

The bottom chaining, as well as the front loading, enable optimal accessibility to the machine and to the loading equipment at any time. The arrangement of the machine can be selected both for a serial and parallel manufacturing process according to customer’s requirements.

Manual loading
Manual loading and unloading of the machine provides the highest workpiece flexibility for the loading procedure. By means of a simple exchange of the fixtures with pallet and tool, an unlimited amount of workpieces can be adjusted (accommodated) on the machine. The modular concept of the XS 211 / XS 321 machining centers provides for a pallet changer to be mounted on the machine bed instead of a workpiece changer.

Gantry loading
In complex production systems individual cells can be commissioned independently. Thus, the total installation of the manufacturing plant can be achieved in the shortest possible time. Also the transportation of workpieces overhead means that accessibility to individual machines is unhindered.

Roboload:
Flexible cell loading with rail mounted robots

Advantages of the roboload concept are:
  Short cycle using workpiece buffer carriage
  Standard robots offer a cost effective solution
  Flexible positioning of the workpiece in the fixture
  Different machines with different settings can be loaded with the same robot (machining centers, washing machines, assembling machines, etc.)
  Quick workpiece changeover time
  Workpiece supply of the production system from a buffer

Production of the XS 211 / XS 321 in shortest time

Our new Flow-Line assembly concept has been developed in order to reduce the delivery time of the XS 211 / XS 321 machining centers using this exclusive production process, the machine can be assembled with 10 working steps and then installed process proven in the customer’s plant. The machine’s modular standard is a key enabler of this highly efficient assembly procedure. Examples of this are machine modules with completely mounted components and the ready-to-mount machine guarding that is delivered in three assembly groups with clearly defined interfaces. Each machine assembly working step is carried out by specialist teams guaranteeing shortest assembly times with highest quality.

The MAG Powertain service concept

The worldwide uniform concept of controls system figuration with simple, detailed instructions for operators, has enabled customer training times to be greatly reduced. In addition, this concept has enabled the importance of economical spare part inventories to be taken into account through the global use of similar parts in all machines. High quality of workmanship, incorporating proven subassemblies, coupled with easy accessibility for servicing and maintenance, and the provision of professional, clear error diagnostics ensure that the customer enjoys high levels of machine up-time.

Highly efficient service packages ensure an optimum of individual needs in order to meet all customer’s expectations.

  Spare Part Services:
Spare Part-Express Service, Spare Part-Stockpiling Concepts, Spare Part-Management
  Maintenance Services:
Inspection / Maintenance, Repair, Overhaul, Relocation
  Teleservices:
Help Line, Remote dial-up service
  Retrofit:
Modernization, Upgrades due of changes of workpiece and/or number of units
  Training:
Customer specific for Operator, Maintenance Personnel and Programmer
  Consultation / Design / Project Planning:
Efficiency Consulting, System Optimization, Technical Expertise