HomeMetalworkingRoller moldingCeiling beams

Ceiling beams

Р60/80/90 Series

DREISTERN

Number one in roller forming

 

 

Roller forming plants for double-walled precision profiles

Application:

  • Construction materials
  • Lifting roller doors
  • Window shutters
  • Light protection strips
  • Ceiling panels and T-joints
  • Ventilation profiles
  • Window tabs, spacers
  • Automobile components

 

 

Plant for production of foam-filled window shutters

 

Р60/80/90

DREISTERN

Number one in roller forming

The know-how market leader with the best quality products

  • forming technologies, optimal in terms of performance and processing requirements towards the material
  • high dimensional accuracy and surface quality
  • no use or minimal use of lubricants due to special materials
  • minimum hardening
  • own rollers testing department
  • easily-reproducible systems ensure constant quality of profiles

 

Guiding device for blanks supply

 

Correct output line device

Р60/80/90 models

  • time-proven concept of double-wall profile production with tight tolerances
  • guaranteed and cost-effective production of the most complex profiles in small batches
  • Excellent price / profitability ratio ensures quick payback of reliability costs

Line for production of foam-filled lifting window shutters

3 sizes of cassettes with an ability to choose

Mobile unit for perforating / cutting

Graphical user interface with a touch-screen

The optimum concept of tools change

  • instrumental tapes can be changed quickly and easily
  • tool adjustment is not required after its change
  • optional "airbag" function helps to move heavy instrumental tapes

Easy and fast tools replacement

... a tool cassette is placed on the operator side, ...

... and is attached to the gearbox cardan shaft bearings

... aligned, mounted, ...

Roller forming racks:

  • Upper forming roller with the height adjustment
  • Option: adjustment of the lower roller height
  • Axial adjustment of both rollers
  • Robust, precision angular contact ball bearings of rollers

Worm gears:

  • Precision worm gears for drives of lower and upper forming rollers
  • Upper roller with a straight-toothed cylindrical gear
  • Multiple gearing is installed between upper and lower rollers
  • Oil bath lubrication

Three models of plants with optimal sizes

Modular design of equipment

Production rates is up to 100 m / min.

Easy removable tapes for quick tool change

Excellent ratio price / profitability

 

We produce roller forming plants with additional equipment and expand the scope of our hardware configurations for presentation of all roller-forming systems and production lines, depending on individual requirements.

 

Optional equipment:

  • Devices for blank strip supply
  • Devices for preliminary and further perforation
  • Welding devices
  • Devices for filling with a porous foam
  • Mobile equipment
  • Mobile and stationary cutting devices
  • Folding mechanisms (stackers)

 

Provide us with all the necessary technical requirements and we'll find the best technical solution.

Roller forming plants:

Double decoiler - Installation for roll forming - Mobile device for cutting - Output table

 

Quickly-changeable cassette (P60 unit)

Quickly-changeable cassette (P80 unit)

Quickly-changeable cassette (P90 unit: 3 or 2 pairs of work rollers)

Specifications:

Model

 

Р60

Р80

Р90

 

Vertical distance between centers (a)

 

mm

 

60-90

 

80-185

 

90-140

 

Horizontal distance between centers

 

mm

 

130

 

260

 

260

 

Diameter of the working roller (d)

 

mm

 

25

 

30/40

 

30

 

Blank strip width, max.

 

mm

 

130

 

200*

 

200

Thickness of the blank strip, max.:

@ Rm = 200 MPa, Aluminum

@ Rm = 400 MPa, Steel

 

mm

mm

 

1,4

1,0

 

2,0

1,5

 

1,4

1,0

Number of pairs of working rollers in a cassette

 

pcs.

 

6/4

 

1

 

3/2

 

Axial adjustment of a working roller

 

mm

 

± 2,5

 

± 2,5

 

± 2,5

Speed of roller forming **

Standard, max.

Special, max.

 

m/min

m/min

 

40

100

 

40

100

 

40

100

* - width of a blank strip is up to 320 mm

** - according to the cross-section

 

© Anton Ohlert 2012
Site developed by -SilverSite.ru